In the presented paper, the results of the use of modified gypsum-based recyclate obtained from construction and demolition waste are analyzed. The selected recyclate comes from a real construction site of Moravostav Brno, a.s. and was subjected to modifications using a newly developed gypsum plasterboard recycling line. During the research, the influence of the recyclate treatment, especially in terms of grinding fineness, on the key properties of the dry gypsum mixture was monitored. Substitution of gypsum (or gypsum binder) in the mix was carried out in proportions of 10, 25 and 50 wt%. The resulting properties, such as bulk density, flexural tensile strength, compressive strength, volumetric changes and shrinkage, were monitored after 7 days of sample production.
In a follow-up step, gypsum blocks using treated gypsum recyclate and the designed dry gypsum slurry were semi-produced at Moravostav Brno, a.s. in January 2024. A segment of the wall was constructed from the blocks.
The results obtained clearly show that with appropriate treatment, it is possible to effectively replace part of the gypsum binder in the dry gypsum mixture using modified gypsum recyclate. These findings provide important information for the advanced use of gypsum plasterboard recycling in the construction industry, while highlighting the potential for more sustainable and environmentally friendly practices in building materials.